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Dinner · Part 2 of 3: Instructions

Slow Cooker Witches’ Brew Italian Sausage Chili Step-by-step instructions

A bowl of rich, red Italian sausage chili with black beans, garnished with fresh herbs.
Prep
Cook
Total
Serves
6
Includes 5 min resting

Before you start

Before beginning, ensure all ingredients are ready for assembly. Dice the yellow onion into small, uniform pieces to ensure it cooks evenly within the chili. Drain the black beans thoroughly and give them a quick rinse under cold water to remove any excess starch or sodium.

Having the chili seasoning measured out in a small ramekin makes the assembly process smooth and efficient, allowing the ingredients to be layered quickly into the slow cooker insert without any unnecessary delay.

Ingredients at a glance (5)
  • 1 lb Italian sausage, casings removed
  • 2 cans (15 oz each) black beans, drained and rinsed
  • 1 large yellow onion, diced
  • 3 tbsp chili seasoning
  • 28 oz crushed tomatoes

Instructions

Assembly of the base

  1. Prepare the base
    Place the raw Italian sausage crumbles into the bottom of the slow cooker insert. Ensure the meat is evenly distributed across the base to allow for consistent heating during the cooking process.
    Look for The sausage covers the bottom of the black ceramic insert.
    Tip Removing the casings before adding the meat helps create the perfect texture for the chili.

The black ceramic slow cooker insert should contain an even layer of raw Italian sausage. Ensure the sausage is crumbled into small, manageable pieces so that it cooks through evenly. The base is now ready for the addition of the beans and aromatics, which will provide the necessary texture and flavor for the remainder of the cooking process.

Layering of ingredients

  1. Add aromatics and beans
    Spoon the drained black beans and diced onion over the layer of raw sausage. The beans add heartiness, while the onions provide essential depth and sweetness to the final dish as they soften.
    Look for The beans and onions are spread evenly over the sausage layer.
    Tip Ensure the onions are diced uniformly so they cook down completely into the sauce.

The beans and onions are now layered over the sausage, creating a foundation for the spices to penetrate. The onions should be spread evenly across the beans to ensure they cook down uniformly. At this stage, the ingredients are ready to receive the seasoning and tomato base, which will provide the moisture needed for the long, slow simmer ahead.

Final cooking and melding

  1. Season and simmer
    Sprinkle the chili seasoning over the beans and onions, then pour the crushed tomatoes over the entire mixture. Cover the slow cooker and cook on low for 4 hours until the sausage reaches 160°F (71°C) and the flavors are fully melded.
    Look for The chili is bubbling, the sausage is cooked through, and the sauce has thickened.
    Safe temperature 160°F (71°C) internal temperature (ground meat)
    Tip Stir the chili before serving to combine all the ingredients thoroughly.

The chili has reached its final stage where the flavors have melded into a deep, savory mixture. The tomatoes have thickened into a rich sauce, and the sausage should be fully cooked, tender, and infused with the chili seasoning.

The mixture should be hot throughout and have a consistent, uniform texture, ready to be ladled into bowls for serving.

Common mistakes

A common mistake is failing to remove the sausage casings, which can lead to an unpleasant, chewy texture in the final dish. Always ensure the casings are stripped away before adding the meat.

Another error is overstuffing the slow cooker or using a lid that does not seal properly, which can lead to uneven cooking. Additionally, be cautious with salt; since Italian sausage and some chili seasoning blends are already seasoned, taste the chili only after it is fully cooked before adding any extra salt.

How to tell it’s done

The chili is ready when the Italian sausage is fully cooked and no longer pink in the center, having reached a safe internal temperature of 160°F (71°C). The sauce should appear thick, dark red, and glossy, with the onions completely softened and the beans tender.

A quick check with a meat thermometer in the largest pieces of sausage will confirm it is safe to serve. The aroma should be rich and savory, with the smell of the chili spices fully integrated into the tomato base.

  • Ground meat: 160°F (71°C) in the thickest part

Coming up in Part 3: common questions

  • Can this recipe be made with ground beef instead of Italian sausage?
  • What is the best way to thicken the chili if it is too thin?
  • Is it necessary to brown the sausage before slow cooking?

Also in Part 3: variations (Vegetable-Packed Chili, Smoky Sausage Chili), storage and make-ahead, and the printable recipe card.

Up next · Part 3 of 3

2 variations · storage & make-ahead · 3 answers · printable card

Tips, FAQ & printable recipe (Part 3)← Back to the ingredients (Part 1)