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Dinner · Part 2 of 3: Instructions

Slow Cooker Barbecue Sausage Baked Beans Step-by-step instructions

A top-down view of a black slow cooker filled with a rich, glossy mixture of barbecue sausage and baked beans.
Prep
Cook
Total
Serves
4

Before you start

Before you begin, ensure you have all your ingredients measured and ready. Slice the smoked sausage into uniform rounds to ensure they cook evenly. Dice the onions finely so they integrate well into the sauce.

If you are using canned beans, drain the liquid from the cans thoroughly to prevent the final dish from becoming too watery. Clear your workspace to allow for easy assembly directly into the slow cooker insert.

Ingredients at a glance (5)
  • 1 lb smoked sausage, sliced into rounds
  • 1 cup diced onions
  • 1/4 cup brown sugar
  • 1 1/2 cups barbecue sauce
  • 3 cans (15 oz each) canned baked beans, drained

Instructions

Preparation and assembly

  1. Assemble ingredients
    Place the sliced smoked sausage rounds into the bottom of the slow cooker insert. Scatter the diced onions evenly over the sausage. Add the drained canned baked beans into the cooker.
    Look for Ensure the sausage is evenly distributed.
    Tip Adding the sausage at the bottom allows it to render some flavor into the beans as they cook.

At this point, all ingredients are layered inside the slow cooker. Everything looks organized, with the sausage at the bottom and the beans and sauce on top. Ensure the slow cooker is plugged in and ready to be set to the low or high setting before proceeding to the next stage.

Seasoning and mixing

  1. Add seasoning and sauce
    Sprinkle the brown sugar over the bean mixture. Pour the barbecue sauce over the top. Use a large spoon to gently combine all the ingredients until everything is well coated.
    Look for The mixture should look thick and well combined.
    Tip Do not overmix, as the beans may break down too much during the long cooking process.

The mixture should look well-combined, with the brown sugar and barbecue sauce coating all elements. The onions should be distributed throughout the beans. Check that the lid is tightly in place so that no heat escapes during the cooking process before you set the timer.

Slow cooking process

  1. Slow cook the dish
    Cover the slow cooker with the lid. Cook on low for 4 hours or on high for 2 hours until the mixture is hot and bubbly. Ensure the sausage reaches an internal temperature of 160°F (71°C).
    Look for The sauce should appear thick, glossy, and steaming hot.
    Safe temperature 160°F (71°C) internal temperature (ground meat)
    Tip Stir the beans once halfway through the cooking time to prevent any sticking at the edges of the ceramic insert.

After the cooking time, the beans should be steaming, glossy, and thick. The aroma should be savory and smoky. Check the internal temperature of the sausage to confirm it has reached 160°F (71°C) before turning off the heat and preparing to serve the dish to your guests.

Common mistakes

A common mistake is failing to drain the canned beans, which can lead to a thin and soupy sauce that lacks body.

Another error is neglecting to stir the mixture halfway through, which may cause the sauce to caramelize and stick to the bottom of the slow cooker, potentially creating a burnt flavor.

Finally, ensure the lid remains closed as much as possible to maintain the internal temperature and moisture levels required for the sauce to thicken properly.

How to tell it’s done

The dish is considered done when the entire mixture is heated through to a uniform temperature and the sauce has reached a thick, glossy consistency. The sausage must reach an internal temperature of at least 160°F (71°C) to ensure it is thoroughly heated.

The onions should be completely soft and translucent, and the beans should be tender but still hold their shape well, not turning into a mushy puree.

  • Ground meat: 160°F (71°C) in the thickest part

Coming up in Part 3: common questions

  • Can this be made ahead of time?
  • What is the best type of sausage to use?
  • Can the beans be frozen?

Also in Part 3: variations (Spicy Barbecue Beans, Bacon Loaded Beans), storage and make-ahead, and the printable recipe card.

Up next · Part 3 of 3

2 variations · storage & make-ahead · 3 answers · printable card

Tips, FAQ & printable recipe (Part 3)← Back to the ingredients (Part 1)