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Desserts · Part 2 of 3: Instructions

Hazelnut Espresso Crunch Caramel Dark Chocolate Bars Step-by-step instructions

Grating a block of dark chocolate on a box grater into a pile of curls
Prep
Cook
Total
Serves
12
Includes 1 h resting

Before you start

Before you begin, set out all your ingredients and equipment. Grate the chocolate and set it aside. Chop the roasted hazelnuts, toffee shards, and cocoa nibs together and set them aside. Warm the espresso salted caramel gently on the stovetop or in the microwave until it is pourable.

Line an 8x8-inch metal tray with parchment paper, leaving overhang on two opposite sides. Make sure you have a sharp chef's knife and a box grater ready. This recipe comes together quickly once the chocolate is melted, so having everything prepped will make the process smooth and enjoyable.

Ingredients at a glance (5)
  • 16 oz 70% dark Belgian chocolate, finely grated
  • 1 cup roasted hazelnuts, chopped
  • 1/2 cup golden espresso toffee shards
  • 2 tbsp cocoa nibs
  • 3/4 cup warm espresso salted caramel

Instructions

Prep the Crunch and Chocolate

  1. Prep the crunchy mix
    Place the roasted hazelnuts on a cutting board and chop them with a sharp chef's knife until you have a mix of coarse and fine pieces. Add the golden espresso toffee shards and cocoa nibs to the board and chop everything together briefly so the toffee breaks into smaller shards and the nibs are evenly distributed. Transfer the mixture to a bowl and set aside.
    Look for The mixture should be a uniform rubble with visible toffee shards and hazelnut pieces.
    Tip Keep some larger hazelnut pieces for texture; don't over-chop to a powder.
  2. Grate the chocolate
    Using a box grater, grate the solid block of 70% dark Belgian chocolate into a large bowl. Grate in long strokes to create light, fluffy curls rather than fine dust. You should have a generous pile of chocolate curls that will melt easily and evenly.
    Look for The chocolate curls should be airy and resemble large wood shavings.
    Tip If the chocolate softens, chill it for 10 minutes before grating.

At this stage, you should have a bowl of chopped hazelnuts, toffee shards, and cocoa nibs that is coarse and varied in texture. The grated chocolate should be light and fluffy, with large curls that will melt smoothly.

The kitchen will smell of roasted nuts and cocoa. Before moving on, make sure you have everything measured and ready, as the next phase moves quickly. The chocolate should be at room temperature, and the caramel should be warmed and pourable.

Assemble the Layers

  1. Melt the chocolate
    Place the grated chocolate in a heatproof bowl set over a pan of barely simmering water. Stir gently with a rubber spatula until the chocolate is completely melted and glossy. Remove from the heat and let it cool slightly, just until it thickens a bit but still pours smoothly.
    Look for The melted chocolate should be smooth and shiny with no lumps.
    Tip Avoid any water touching the chocolate or it will seize.
  2. Pour the base layer
    Line an 8x8-inch metal tray with parchment paper, leaving overhang on two sides. Pour the melted chocolate into the tray and spread it into an even layer with the spatula, smoothing the top. Tap the tray gently on the counter to release any air bubbles.
    Look for The chocolate layer should be about 1/4-inch thick and level.
    Tip Use an offset spatula for a perfectly smooth surface.
  3. Swirl the caramel
    Warm the espresso salted caramel until it is pourable but not boiling. Drizzle the caramel over the chocolate in a zigzag pattern. Use a knife or skewer to gently swirl the caramel into the chocolate, creating marbled ribbons without fully mixing them.
    Look for The caramel should form distinct swirls against the dark chocolate.
    Tip Don't over-swirl or the layers will blend into one color.
  4. Scatter the crunch
    Sprinkle the chopped hazelnut, toffee, and cocoa nib mixture evenly over the caramel-swirled chocolate. Gently press the topping into the surface with your fingertips or the back of a spoon so it adheres. Let the slab set at room temperature until firm, about 1 hour.
    Look for The topping should be evenly distributed and slightly embedded in the chocolate.
    Tip For a cleaner cut, chill the slab for 30 minutes before slicing.

The tray should contain an even layer of melted chocolate, topped with swirls of espresso caramel that are distinct but not completely blended. The crunchy topping should be scattered evenly and gently pressed in. The surface will look glossy and inviting, with the caramel creating a beautiful contrast. Before setting aside, give the tray a gentle tap to settle the layers. The chocolate should be thick enough to hold the toppings without sinking.

Set, Slice, and Serve

  1. Slice into bars
    Once the chocolate is completely set, lift the slab out of the tray using the parchment overhang. Place on a cutting board. Using a sharp chef's knife, slice the slab into thick bars, about 2 inches wide. Wipe the knife between cuts for clean edges.
    Look for The bars should have clean, straight edges and a thick, substantial look.
    Tip If the chocolate cracks, let it warm slightly at room temperature before slicing.
  2. Snap and serve
    Lift one bar and snap it cleanly in half to reveal the layered cross section. The layers should show the crunchy toffee, nutty texture, and smooth caramel against the dark chocolate. Serve the bars at room temperature or slightly chilled.
    Look for The snap should be crisp and clean, with visible layers inside.
    Tip For a dramatic presentation, break bars into irregular shards.

After the chocolate has set, the slab should be firm and easy to lift. When sliced, the bars should have clean edges and a thick, substantial look. Breaking one in half should produce a crisp snap, revealing layers of dark chocolate, caramel, and crunchy toffee and nuts. The aroma is rich and coffee-forward. The bars are ready to serve or store. If they are too hard to slice, let them sit at room temperature for a few minutes.

Common mistakes

One common mistake is overheating the chocolate, which can cause it to seize or lose its gloss. Always melt gently over barely simmering water, and remove the bowl before the chocolate is fully melted, stirring until smooth. Another pitfall is pouring the caramel when it's too hot, which can melt the chocolate and create a muddy swirl.

Warm the caramel just until pourable, and use a light hand when swirling. Also, be careful not to over-chop the topping; you want a mix of textures, not a powder. Finally, let the slab set completely before slicing, or the bars will be messy. Patience is key.

How to tell it’s done

The bars are done when the chocolate is completely set and firm to the touch. If you press gently on the surface, it should not leave an indentation. The slab should easily lift out of the tray using the parchment overhang. When you slice into bars, the knife should glide through with minimal resistance, and the edges should be clean.

To test the snap, break one bar in half; it should crack cleanly with a crisp sound, revealing the layered interior with visible toffee shards, hazelnut pieces, and caramel swirls. If the chocolate bends instead of snapping, it needs more time to set.

Coming up in Part 3: common questions

  • Why does the chocolate need to be grated rather than chopped?
  • Can this recipe be made without a double boiler?
  • How do you prevent the caramel from sinking into the chocolate?
  • Can the bars be made with milk chocolate instead of dark?
  • What is the best way to slice the bars without breaking them?

Also in Part 3: variations (Milk Chocolate Version, Nut-Free Alternative, Sea Salt Sprinkle, Orange Essence), storage and make-ahead, and the printable recipe card.

Up next · Part 3 of 3

4 variations · storage & make-ahead · 5 answers · printable card

Tips, FAQ & printable recipe (Part 3)← Back to the ingredients (Part 1)