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Dinner · Part 2 of 3: Instructions

Cheesy BBQ Smoked Sausage Pasta Bake Step-by-step instructions

A top-down view of a rectangular baking dish filled with penne pasta, smoked sausage coins, barbecue sauce
Prep
Cook
Total
Serves
4
Includes 5 min resting

Before you start

Before beginning, ensure that all ingredients are measured and ready. Slice the smoked sausage into consistent coins to ensure they cook evenly. Preheat the oven fully to 375°F (190°C) to ensure the baking process starts immediately.

Prepare the baking dish by ensuring it is clean and dry. Having all components within reach will make the assembly process efficient and straightforward, allowing for a smooth transition from preparation to the baking phase.

Ingredients at a glance (5)
  • 1 lb penne pasta, dry
  • 1 lb smoked sausage, sliced into coins
  • 1 1/2 cups barbecue sauce
  • 1/2 cup chicken broth
  • 2 cups shredded cheddar cheese

Instructions

Preparation and assembly

  1. Assemble the base
    Preheat the oven to 375°F (190°C). In a large rectangular ceramic baking dish, spread the dry penne pasta evenly across the bottom. Arrange the sliced smoked sausage coins over the top of the pasta, ensuring they are distributed well for even flavor.
    Look for Pasta is spread in an even layer with sausage coins tucked throughout.
    Tip Ensure the sausage coins are sliced uniformly so they cook at the same rate.

The pasta and sausage coins should be arranged in an even, single layer in the baking dish. This ensures that every piece of pasta has direct contact with the sauce and heat, preventing any dry spots.

Check that the baking dish is stable and placed on a flat surface to prevent any spills during the assembly process.

Sauce application

  1. Add sauce and cheese
    In a separate glass measuring cup, whisk together the barbecue sauce and chicken broth until well combined. Pour this liquid mixture evenly over the pasta and sausage in the baking dish. Cover the dish with a generous layer of shredded cheddar cheese, spreading it out to reach the edges.
    Look for The dish is thoroughly coated with sauce and topped with an even layer of cheese.
    Tip Whisk the sauce and broth thoroughly to ensure the pasta absorbs the flavors evenly during the bake.

The mixture of barbecue sauce and chicken broth should be poured evenly over all the pasta and sausage. The cheese should be spread in an even layer that completely covers the contents of the dish. Verify that the edges are well covered to prevent the pasta from drying out during the baking phase.

Baking and finishing

  1. Bake to perfection
    Place the baking dish into the preheated oven and bake until the cheese is melted, golden brown, and the sauce is bubbling around the edges. Ensure the internal temperature of the sausage reaches 160°F (71°C). Remove from the oven and let it rest for 5 minutes before serving to allow the sauce to thicken slightly.
    Look for Cheese is melted and golden, and the sauce is bubbling vigorously.
    Safe temperature 160°F (71°C) internal temperature (ground meat)
    Tip Covering the dish with foil for the first half of baking can help the pasta cook through without over-browning the cheese.

The dish is ready when the cheese is golden and bubbling. The aroma should be savory and smoky, indicating that the ingredients have melded perfectly. Verify the internal temperature of the sausage with a food thermometer to ensure safety before serving the dish to guests or family.

Common mistakes

A common mistake is failing to use enough liquid; if the pasta is not adequately covered by the sauce and broth mixture, it will remain crunchy. Avoid overcrowding the baking dish, as this prevents uniform heat distribution and can lead to unevenly cooked pasta.

Another error is neglecting to let the dish rest after baking, which causes the sauce to be too thin and makes serving difficult. Always monitor the oven temperature to ensure consistent results.

How to tell it’s done

The dish is done when the pasta is tender to the bite and the sausage has reached an internal temperature of 160°F (71°C). The cheese should be completely melted and show signs of golden browning, particularly around the edges of the dish.

The sauce should be bubbling and slightly thickened, coating the ingredients uniformly. Allow the dish to rest for 5 minutes after removing it from the oven to ensure the sauce sets properly.

  • Ground meat: 160°F (71°C) in the thickest part

Coming up in Part 3: common questions

  • Can this dish be made ahead of time?
  • What is the best way to ensure the pasta cooks through?
  • Can a different type of cheese be used?

Also in Part 3: variations (Spicy BBQ Variation, Vegetable-Packed Variation), storage and make-ahead, and the printable recipe card.

Up next · Part 3 of 3

2 variations · storage & make-ahead · 3 answers · printable card

Tips, FAQ & printable recipe (Part 3)← Back to the ingredients (Part 1)