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Dinner · Part 2 of 3: Instructions

Boursin Pepperoni Sausage Rigatoni Crockpot Bake Step-by-step instructions

A slow cooker filled with bubbling rigatoni, pepperoni, sausage, and melted cheese, with steam rising.
Prep
Cook
Total
Serves
6

Before you start

Before starting, remove the Italian sausage from the refrigerator and let it sit at room temperature for up to 30 minutes if you like, but it's not necessary. Measure out the pepperoni, rigatoni, and sauce so they're ready to layer.

If the Boursin is cold, you can unwrap it and let it soften slightly, which helps it melt faster. Have the slow cooker plugged in and set to low before you begin. There's no need to pre-cook the pasta or brown the sausage — everything goes in raw and cooks together.

Ingredients at a glance (6)
  • 6 oz thick-cut cup-and-char pepperoni slices
  • 1 lb Italian sausage, casings removed
  • 1 lb ridged rigatoni pasta
  • 24 oz roasted garlic tomato basil sauce
  • 1 wheel garlic and fine herbs Boursin cheese (5.2 oz)
  • 8 oz shredded Italian fontina cheese

Instructions

Layer and Top

  1. Layer the Meat and Pasta
    Add the pepperoni slices and the Italian sausage (casings removed) to the slow cooker. Use your hands to break the sausage into small crumbles as you add it. Scatter the rigatoni over the meat, then pour the roasted garlic tomato basil sauce over everything. Stir briefly to coat the pasta with sauce.
    Look for The meat and pasta are evenly coated with sauce, with no dry pasta visible.
    Safe temperature 160°F (71°C) internal temperature (ground meat)
    Tip If the sausage is in large chunks, break it into 1-inch pieces so it cooks evenly.
  2. Top with Cheeses
    Place the wheel of garlic and fine herbs Boursin in the center of the slow cooker. Sprinkle the shredded fontina evenly over the top. Do not stir after adding the cheeses — they will melt and create a creamy layer as the dish cooks.
    Look for The Boursin wheel sits in the middle, surrounded by shredded fontina.
    Tip For a more even melt, let the Boursin soften at room temperature for a few minutes before adding.

At the end of this phase, the slow cooker contains distinct layers: the meat and pasta are coated with tomato sauce, and the Boursin wheel sits in the center, surrounded by a blanket of shredded fontina.

The ingredients look fresh and colorful — deep red sauce, white cheeses, and the speckled sausage. Nothing is bubbling yet, but the setup is complete and ready to cook.

Slow Cook

  1. Cover and Cook on Low
    Cover the slow cooker with the lid. Cook on low for 4 hours, or until the pasta is al dente and the sausage is cooked through. The internal temperature of the sausage should reach 160°F (71°C). Stir gently once halfway through, if possible, to redistribute the sauce.
    Look for The sauce is bubbling at the edges and the cheese has melted into a creamy sauce.
    Safe temperature 160°F (71°C) internal temperature (ground meat)
    Tip If the slow cooker runs hot, check at 3 1/2 hours to avoid overcooking the pasta.

After 4 hours on low, the slow cooker is bubbling gently around the edges. The cheese has melted into a smooth, creamy sauce that covers the rigatoni and meat. The aroma is rich with garlic, tomato, and herbs. The pasta is tender and the sausage is cooked through. The sauce is glossy and slightly thickened, coating the back of a spoon.

Serve and Enjoy

  1. Serve the Bubbling Bake
    Turn off the slow cooker. Using a large spoon, scoop the bubbling pasta and meat onto serving plates. Lift the spoon high to capture the cheese stretch. Serve immediately while hot and creamy.
    Look for The spoon lifts a steaming, cheese-stretching scoop of rigatoni and meat.
    Tip For the best cheese pull, serve right away before the sauce sets.

When you lift a spoonful, you see a stretchy, cheese-laden scoop of rigatoni, pepperoni, and sausage, with steam rising. The sauce is silky and clings to the pasta. The plate gets a generous portion, and the cheese pull is dramatic. The dish looks like a rustic, hearty Italian-American comfort meal, ready to eat.

Common mistakes

One common mistake is overcooking the pasta, which turns it mushy. Check at the 3 1/2-hour mark if your slow cooker runs hot. Another is not stirring halfway through — this helps the sauce coat the pasta evenly and prevents the bottom layer from burning.

Avoid lifting the lid too often, as that releases heat and extends cooking time. Finally, don't skip the resting period after turning off the heat: letting it sit for 5 minutes allows the sauce to thicken slightly and the cheese to set, making it easier to serve.

How to tell it’s done

The dish is done when the rigatoni is al dente — tender but still slightly firm to the bite — and the sauce has thickened and become creamy. The sausage should be fully cooked, with no pink remaining in the center.

To be safe, use an instant-read thermometer: the internal temperature of the sausage should read at least 160°F (71°C). The cheese should be completely melted and the sauce bubbling gently around the edges. If the pasta is still hard, cover and cook for another 15 to 30 minutes.

  • Ground meat: 160°F (71°C) in the thickest part

Coming up in Part 3: common questions

  • Can this recipe be made with gluten-free pasta?
  • Why does the pasta sometimes turn out too soft?
  • Can this dish be made without Boursin cheese?
  • How do you prevent the cheese from separating?
  • Can this recipe be doubled for a crowd?

Also in Part 3: variations (Spicy Soppressata, Vegetarian Version, Cajun Twist, Cheese Lover's), storage and make-ahead, and the printable recipe card.

Up next · Part 3 of 3

4 variations · storage & make-ahead · 5 answers · printable card

Tips, FAQ & printable recipe (Part 3)← Back to the ingredients (Part 1)